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GPF Back Exhaust System (RPM Performance)

I had a garage like that in the state when I had to complete my annual testing. However, they got found out and were shut down. Since than I keep my cars stock other than better rims and maybe a CAI.
My OEM GPF is back on, so we're all properly legal again here now. Next on the list of things to be removed are the 200Cel Sports Cat and the 3" Flexi that I had fitted about 4 months ago (another £400 to be spunked in labour charges). This'll leave me with a completely stock 'front-end' with only the GPF-Back exhaust system modification ... and some £2K poorer.
 
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My OEM GPF is back on, so we're all properly legal again here now. Next on the list of things to be removed are the 200Cel Sports Cat and the 3" Flexi that I had fitted about 4 months ago (another £400 to be spunked in labour charges). This'll leave me with a completely stock 'front-end' with only the GPF-Back exhaust system modification ... and some £2K poorer.

How's the exhaust compared to stock? I've been waiting on Borla to come out with one. I loved my Borla exhaust I had on my Jeep Cherokee and Hyundai Tiburon GT I had in the early 2000's. I've gotten to hear up close and personal a Borla on a Veloster N and if the Kona N sounds anything like that, I would definitely change out my exhaust. So far the aFE exhaust doesn't interest me.
 
So DPD have said that a package from RPM Performance is now at the delivery depot. Will I soon be able to ditch the ear plugs when driving my KonaN to Asda? Will I be able to hear the wife's important news over the sound of the exhaust?
Stay tuned for "Car Wars: Episode II - Attack of the Drones" 🥸
 
I just downloaded the dashcam footage that's earlier in this thread then played it through my HD25 headphones and it made me feel rather ill.

That is some seriously unpleasant sound waves, I never thought sound could make you feel sick, I can only imagine how you felt first time you tried car after fitting it.

Good luck with whatever they have sent you.
 
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That is some seriously unpleasant sound waves, I never thought sound could make you fee sick, I can only imagine how you felt first time you tried car after fitting it...
@Tankdave Yeah, it was difficult to capture properly. I just used my Blackvue dashcam audio which was the only thing that I had that was recording at the time. The video sample was immediately after the GPF-Back system had been fitted, with me joining the motorway as I was on my way home, so obviously I was on a 'positive' throttle as I went up the slip road.
To me it felt like the whole atmosphere in the cabin was alive with sound, the air itself was vibrating with noise and it was impossible to hear anything else apart from the deep drone. It was bloody deafening and neausea inducing at the same time! To date, the noise is still apparent when applying the accelerator in anything other than Normal mode.
Here's hoping that the next upgrade piece will help in making the KonaN system more bearable...
 
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The modified Mid-Pipe arrived from RPM today. It's one serious piece of kit!
You can see from the inserted image the difference in Resonator size - not only is it around twice as long as the original, but internally the Resonator has also been sleeved to reduce it's bore to around 2.5" compared to the rest of the system, which is 3".
Once the weather gets a bit better I'll have it put on the KonaN and post an update on its effect. I may have to get some new T-Bolt Clamps first though, as the ones installed don't seem to have held up too well in the rusting stakes and I'd hate for them to shear or not hold up to the torque of a second fitting....

IMG_007053.JPG
 
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So does this resonator replace the GPF?
No, it’s the mid-pipe. This sits after the GPF, in front of the back-box. If you look at the ‘Ver1’ photo you can see a long straight pipe in the box to the left of the V1 resonated mid-pipe; that goes onto the GPF, then the mid-pipe, then the dual chamber back-box.
The OEM system in comparison is a single length of pipe from the (large single) back-box to the GPF, with a small oval resonator part way along it. 🤓
 
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What sizing is the oem piping. I know Borla catback system is 3" as is AFe. Not sure how they handled the resonator. Not pulling any triggers yet on exhaust as the stock system still sounds good as a stock system.
 
The OEM system is around 63mm (2.5"). I would agree with you, the stock exhaust system does sound good as it is. There's no real need to change the whole back end - Just adding a 3" flexi and GPF Delete makes the car sound lovely and no headaches when driving either!
NB: I'm yet to fit the modified mid-pipe because the weather has been poor and the car has been under cover since it had an annual ceramic refresh. The Sports Cat and 3" Flexi are coming off and being sold in June (the OEM GPF is already back on), so I will wait and see how that affects the driving experience before I change anything else in the system ...
 
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...The Sports Cat and 3" Flexi are coming off and being sold in June (the OEM GPF is already back on), so I will wait and see how that affects the driving experience before I change anything else in the system ...
Hi Biscuit, why will you sell the flexi ? I think it's ok. At the moment I have the flexi pipe + mid GPF delete + oem back GPF installed, no sports cat, and it's fine. Not too loud at all and there is no drone at all. I get more pops & bangs, that is louder, indeed, but not overly. Now it sounds like an i30N I think. Because a new Kona N's sound is much softer in terms of pops & bangs not as wild as i30N, not at all.
 
Update: That's the resonated GPF-Back system now fitted.
The garage had issues with the fitting of the upgraded Valve Spring, which wasn't seated properly and was causing a rattle like a penny in a bean can! So when I got home I contacted RPM for advice, then an hour on the freezing tarmac outside my house saw me sort it out.
The other odd rattle now comes from the valve flap just inside the pipe - when it's closed and there's pressure behind it (at idle or running), sometimes it will oscillate a little against the mating surface which causes a 'ping ping ping' sound. The flap is easily reached and a little poking into the exhaust tip and prodding at the flap will often stop it making the noise - I'm hoping that once it gets a bit of carbon around the tube and the mating surfaces get dirty that it will soften the sound further.

POSITIVE: The sound is lovely in Eco/Normal and better in Sport. Unfortunately, I just can't accelerate hard unless I'm wearing ear defenders (see below)!

Not so positive: There is a serious amount of DRONE after this upgrade! It's like a sound weapon! The air in the cabin just vibrates with this deep noise that builds as acceleration does, to a level that is physically painful to the ears and makes you feel ill 🤢.

It's been suggested by Daniel at RPM that there may now be too much flow, given that I have a 200cel Sports Cat, 3" flexi, GPF Delete (resonated) and now their full 3" back end (with resonated mid-pipe). One option might be to add another resonator on the straight pipe after the GPF delete or make the current one bigger.. I have also thought about putting the original GPF back on, which would be the cheapest way to reduce the flow rate and hopefully lower the cabin noise to pre-vomit levels...

You can get a feeling for the sound in this Dashcam footage I recorded on the day of fitting. The deep booming and buzzing isn't distortion as you might think - you can tell this from the clarity of the indicator sounds and the satnav instructions also being transmitted into the cabin - the noise you hear is like being sitting next to the bass speaker at heavy metal concert!
Warning: The below video may make your speakers vibrate with the Bass levels. Earphones are suggested. o_O
link to dashcam footage.
Yes that drone sound I had on my Fastback with that same exhaust, it bothered the shit out of me….finally had it replace…all good now.
 
@Shoulders181, it would seem that drone from these systems is a little more common than I first imagined. Did you go back to stock or change the RPM system out for another brand?

The modified Mid-Pipe I mentioned before (see post #47 above) is being fitted by a local garage tomorrow.
I was going to wait until I'd had the engine sorted but, I had a vehicle inspection carried out whilst having the software update recall, which reported some moisture at the ends of the current pipe sleeves and suggested adding some exhaust paste and a tightening of the clamps. I'm certain that this was due to my trying (and failing) to replace the mid-pipe myself at ground level - I obviously didn't torque the clamps up enough and it's been leaking gases ever since!

Anyway, 'seeing as this one's now leaking I might as well get it put on now' I thought to myself on the way home. So the pipe and two new Mikalor W2 exhaust clamps are in the car ready to go. Once it's fitted and I've had a drive, I'll report back on whether Ver2 Mid-Pipe sorts out the awful cabin drone ....
 
View attachment 22725
Guess I'll just have to wait until June for the removal of the Sports Cat and 3" flexi downpipe to see if that resolves the issue. It still sounds great externally though :)
No it will not resolve the issue, because the source of drone is the RPM GPF Back. The other 2 things you mentioned (and the mid GPF delete you didn't) just make it louder but they won't resonate at a specific frequency or frequency range melting your brain down. Poorly designed product if designed at all. Actually I was luckier than you, he never sent me a resonated pipe as he promised, neither a fixed resonator so I couldn't waste my time and money with installing/deinstalling/testing it. The droning has gone only when I removed the RPM GPF Back, the other 3 things could be still installed. No problem at all.
I agree totally it sounds awesome outside, it's fantastic externally listening. Maybe if we try to drive the car from outside ? What do you think ? I think it's worth a try. Or we both lost about £1000 because the RPM GPF Back is unusable if you wanna drive the car for more than 15 ... 20 minutes.
Btw you mentioned that the ver2 midpipe failed. But how? It modified the drone at all? Made it less loud or modified the frequency range, or nothing happened ?
 
Btw you mentioned that the ver2 midpipe failed. But how? It modified the drone at all? Made it less loud or modified the frequency range, or nothing happened ?
Possibly a small difference in tone (a little more Bass in the cabin maybe) but, not noticeable difference in loudness. The cabin air still vibrates with sound on a hard throttle. The mechanic said to me "I don't know how you can tolerate the noise, it's just far too loud" - this is from a guy that runs an Audi RS6 😏
 
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Possibly a small difference in tone (a little more Bass in the cabin maybe) but, not noticeable difference in loudness. The cabin air still vibrates with sound on a hard throttle. The mechanic said to me "I don't know how you can tolerate the noise, it's just far too loud" - this is from a guy that runs an Audi RS6 😏
Yeah I know what you are talking about. Btw I was able to abide the drone for 15-20 minutes in the city. The problem comes when you drive longer. And also big problem is the cold start in the morning. At cold start the valves are open for about 30 seconds (even in normal mode I donno why), that means insane morning wake up alarm for the neighbours, they hated me.